Brainard Rivet invested in a fully integrated, start-to-finish automatic packing system to improve safety, organization, and productivity.
"Our previous packing process was entirely manual, requiring our team to hand-form each box, staple the bottoms, and then carefully stage them for packing. This method was not only time-consuming but also took up valuable space, often leading to an unorganized staging area. In addition, our existing packing machine was one of the oldest pieces of equipment in our plant, requiring frequent repairs and presenting safety concerns for our operators."
The new automatic box erector eliminates inefficiencies, reduces physical strain on workers, and improves the overall safety of packaging operations.
How the New System Works
The system features a seamless, automated workflow that reduces manual labor and enhances accuracy:
- Flat Box Loading – Operators load flat cardboard blanks into the box maker, which automatically forms and tapes the box bottoms.
- Hydraulic Bin Dumper – Parts are loaded into a hydraulic bin dumper, which transfers them into a hopper with no heavy lifting required.
- Automated Filling – The system accurately dispenses parts into each box by either weight or piece count, offering flexibility for order requirements.
- Vibratory Settling Table – Once filled, the box moves to a vibrating table that settles the contents to ensure optimal packing.
- Automated Top Sealing – Boxes are then indexed through an automatic top taper that seals the top of the box securely.
- Final Palletizing – At the end of the line, a team member stacks the finished boxes on a pallet and applies the appropriate labels.
"Thanks to this new piece of equipment, we are already seeing a significant improvement in daily operations. The automatic box erector is cutting a few hours off the workload by eliminating the need for manually making boxes."
